Hanturbo Technology (Zhejiang) Co., Ltd. is one of the leading manufacturers and suppliers of reconstruction of air separation plant in China. We specialize in providing high quality custom service with competitive price. If you're going to buy discount reconstruction of air separation plant, welcome to get quotation from our factory.
Introduction to Reconstruction of Air Separation Plant
Air separation plant reconstruction is a specialized service designed to systematically upgrade and optimize existing air separation equipment. By incorporating advanced process technologies and intelligent control systems, it enables companies to significantly improve gas production efficiency and reduce energy costs without replacing core equipment, thereby achieving the dual goals of expanding production capacity and promoting green manufacturing.
Details
Air separation plant reconstructing is a comprehensive upgrade solution for plants that have been in operation for a long time, exhibit high energy consumption, or suffer from insufficient production capacity. As industrial production demands for gas purity, supply stability, and energy efficiency continue to rise, many early-generation air separation plants are no longer able to meet current production requirements.Through professional technical retrofitting, key components such as distillation columns, heat exchangers, compressors, and automatic control systems can be optimized and upgraded while retaining the existing equipment framework. This revitalizes aging equipment, extends its service life by 10 to 15 years, and achieves significant energy savings of 20% to 40%.
Key Elements of Reconstruction
|
Modification Module |
Specific measures |
Expected Results |
|
Optimization of Distillation Systems |
Replace high-efficiency structured packing and optimize the tray configuration |
Extraction rate increased by 5% to 10% |
|
Improvements to the Heat Exchange Network |
Optimizing flow channel design |
Heat transfer efficiency increased by 20% |
|
Intelligent Control Systems |
DCS/PLC Upgrades, APC Advanced Process Control |
Automation rate of over 98% |
|
Pre-purification system |
Replace the molecular sieves with a new type and optimize the regeneration process |
Improved purification performance, extended service life |
|
Comprehensive safety interlocks |
Install a SIS (Safety Instrumented System) |
Meets the latest safety standards |
Applicable Targets
1. Outdated air separation units that have been in operation for over 10 years and exhibit a significant increase in energy consumption
2. Medium-sized air separation units experiencing gas supply shortages due to capacity expansion
3. A separation system with substandard product purity and low extraction efficiency
4. Traditional control models characterized by low automation and high reliance on manual labor
5. Outdated equipment that poses safety hazards and must comply with the latest standards
Service Commitment
With our team of air separation technology experts and extensive experience in plant retrofits, we offer end-to-end services ranging from technical consulting and design to engineering implementation and after-sales support. Choose our air separation plant retrofit services to ensure your plant operates safely, efficiently, and sustainably, driving high-quality development for your business.
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